Nowadays all companies needs expect and technological assets to cope with fast deliveries in very short period.
We offer our clients high technology solutions, analysing the best solution for the development of the product.
MOLDS AND MATRIX FOR DIE-CASTING OF ALL NON-FERROUS METALS
Die-casting molds for non-ferrous metal materials are the sector in which we took our first steps in 1945. The continuous attention to the development of innovative production methods and the constant internal evolution together with the most advanced foundries have allowed us to winand maintain a market share of customers that encourage us to look positively to the future of this production technology that has its roots in the centuries-old metalworking tradition of our territory.
MOLDS AND MATRIX FOR BRASS AND ALUMINUM FORGING
The very high quality standards required in many sectors and the increasing demand for absolutely perfect surface finishing have favored the development of hot plastic deformation of drawn bars of pure material or forging. Ferremi Leonino has supported many customers who have decided to move their core business on forging and has created series of molds with standard sizes to achieve the best economic result for the customer.
MOLDS AND MATRIX FOR BLANKING AND EMBOSSING OF FERROUS AND NON-METALS
With the development of ribbons made of high-performance materials and dedicated to embossing and shearing, many fields have been increased in this category of molds. From the mold to the deep embossing, there are many applications that have found a potential in this production process that has the significantly advantages of production at very competitive prices. In our factory we also have the department for blanking, in order to carry out the testing of the molds and for the production of series of parts to further reduce the leadtimes for the production.
MOLDS AND MATRIX FOR PLASTIC MATERIALS CASTING
We used plastic material as to indicate all those materials composed by, as main ingredient, an organic substance with a high molecular weight. Plastics today represent a boundless universe of solutions and types of materials that have aroused a deserved interest in all production processes. This is due to the mechanical and technological properties and the vastness applications in which they have demonstrated very good performance. We can offer mirror polishing and specific photoengraving of plastic molds.
OUR COMPANY OFFERS THE FOLLOWING SERVICES:
TECHNOLOGICAL CONSULTING ON PRODUCTION PROCESSES
Swe analyse, together with the customer, various technical aspects of the products and the criticalities to reach the ideal production solution for his needs.
3D MODELING OR BY REVERSE ENGINEERING
Our technical office is at your disposal to model products starting from an idea or a concept or creating a 3D model from an already existing item, for instance we can develop the objects from historical / artistic recoveries or coming from dated molds that do not exist paper or digital documentation. We are also equipped to manage renderings and settings of objects.
PROTOTYPE PRODUCTION IN ALL MATERIALS THROUGH PROTOTYPING OR REMOVAL OF TURNING
To test the functionality and verify the overall dimensions or aesthetic appearance, it is sometimes necessary to physically produce one or more pieces in a plastic or metal material to create a “sample” for the various technical and aesthetic tests.
MOLDS DESIGN AND EQUIPMENT
The molds made are designed in our technical department using the CREO software and by creating both the 3D models and the tool paths, we have reached the maximum leadtime production.
TOOLING EQUIPMENT PRODUCTION FOR ITEMS PRODUCED BY WORKING CENTER OR LATHE
Optimizing production processes, reducing processing times and avoiding downtimes are the drivers used every day to design our equipment. Several types of unlocking / locking pieces, calculation and choice of the most convenient tool type allows us to be a 360 degree partner for all companies working in the mechanical machining fields. Our factory has the possibility do test and develop the different solutions on a work center or lathe, for the good results on the first installation by the customer.
REPAIR OF MOLDS AND BOLSTER, MATRIX AND MATRIX RENOVATION
The world of the construction of new molds goes around the maintenance and processing of existing molds that need to be repaired or only revised due to long periods of inactivity or for the heavy work carried out in a certain period. We are available during your scheduled downtimes to prepare the equipment. Our customers will be able then to face long periods of work without inconveniences.
REALIZATION OF PRE-SERIES OR SERIES WITH POLISHING AND GALVANIC FINISHING
It happens that for urgency, for particular quality requirements or for little series, it will be decided to produce the products directly from a block of solid material by removing the access material by milling until reaching the final result. Moreover, when our customers need aesthetic pieces, we have an internal department dedicated to the finishing and polishing with the possibility also to carry out galvanic treatments.